FWIW on the Ultra debate.... original it was only canned tunes, for about a year or so, only recently (like 4-6 months at best) has the Warp tuning option come about... so chances are you just inquired about it before they added it. I only know this because ive been watching it like a hawk lol. I'm trying to figure out how to get smokeless, delete tune lol.
I'm sure the EFI trucks run great, but I have yet to see one that doesn't smoke like a chimney on the street tunes. And they seem to still blow too much smoke for me on the light tow tunes.
Maybe its wishful thinking to get a canned tune that doesn't smoke, but I don't like the idea of local joe bob trying to tune my ~10k dollar motor. Id rather have a "big shot" do it.
I think the platform is still too new, its hard to find examples as stated earlier. People are just now starting to do custom tunes on the raceme so we will see. The canned tunes look to be pretty clean on the lower settings, the best ive seen so far.
I'm starting to think that emissions tuning might be the way to go, I just hate the act of actually putting the DEF in the tank lol. And knowing that one day, it will all go bad and ill be forced to shell twice as much as a 2nd gen kit just to replace it.
Have you talked to Ray Rich at Double R Diesel about tuning through Warp? I'm running his custom tunes on my MiniMaxx (have been for 2 and a half years) and on my street tunes (80-120 hp) I don't smoke at all unless I make it by flooring it without letting the turbo spool. All other conditions it's smoke free. I know he's pretty keen on keeping it that way for a lot of guys because of the rep the diesel world was getting from all the guys rolling coal everywhere. Another key thing you'll want to have on your tunes is low boost fueling turned off. It won't have quite as much get up and go off the line with your 37's but it will definitely eliminate the smoke.
Some of the "local Joe blow" guys in our industry are typically better tunes than the big shots. You gotta know their back story, how long they've been doing it, etc. Most of these guys deal with custom tuning FAR more than any of the big shots have and test it on their own trucks first to make sure it works. They aren't going to sell you something that's going to damage your truck. Most custom tunes are actually far safer than the canned tunes that come on H&S or RaceME products as the custom tuners actually understand the logistics of what they're doing.
For example , Ryan Milliken essentially was H&S when it came to tuning the Cummins. He did it all. So now that he's off by himself doing his own thing that makes him a local Joe blow? No, of course not. The guy is one of the best tuners in the industry hands down.
From my experience and many others that I've talked to canned tunes are absolutely terrible compared to a good custom tune. Find the right guy that knows what he's doing and you can get exactly what you want.
The EFIbyRyan on my friends 2014 is pretty clean as far as black smoke in normal driving conditions for all tunes. The +30 hp tune doesn't put out any smoke even when you get on it. The +90 hp you may get a small puff of black smoke if you get on it, but it is not that much and it quickly clears out. The higher +140 hp and +200 hp tunes smoke quit a bit though.
This is correct ^^. On a lower tune most of them won't smoke too much as they aren't pumping that much fuel in. As long as you let the turbo spool up they won't smoke. The higher horsepower tunes will definitely smoke if you get on them though. It takes fuel to make horsepower, that's just how it works.
Based on my experience with older tuned diesels (pre-emmissions crap) I'm guessing for all those tunes "90HP","200HP" etc. they largest variable changing is the fueling......what they can't easily address is the increasing amount of airflow required to burn that increasing fuel.
My guess is most of the folks smoking on those tunes are running stock turbos with possibly a bolt on intake. While the bolt on helps a bit, without addressing the turbo capacity and ability to spool faster there will usually be a lag in getting enough air (if ever) into the engine to burn all the extra fuel being shoved in there. Rolling coal is just wasted unburnt fuel. Only way to burn that fuel and make more power is to get more air in there and quickly.
Assuming all other systems are working correctly/as intended that initial puff of smoke is most likely due to the fuel volume increasing quicker than the turbo is spooling etc.
Every time I increased my fueling I was always increasing my intake needs to avoid smoke and high EGTs. First a new wheel, then larger turbo and tubes etc.
That is why canned tunes can be very tough to get smokeless for all but the most mild of tunes. Even identical trucks can produce different behavior on the same canned tunes.
Admittedly I am not as familiar with the Cummins as I am with others so I'm sure ST et al can correct me if I am wrong, but the basic operating process is the same on any diesel regarding air and fuel.
To correct this slightly for the newer trucks. All 6.7 Cummins use a VGT (variable geometry turbo) stock. So you essentially can tune the turbo as well. This is how guys make 5.9cr sound tunes, loud turbo tunes, etc. So it's not just fuel that's being tuned anymore; air is as well. Now that being said, a stock turbo is still only going to flow so much air. If you really want to make power and start over fueling it the turbo isn't going to keep up.