Hi everyone,
I'm new to the forum, but have been lurking for awhile. I would like to first thank the forum for its guidance and help in my vehicle endeavors.
I finally got the courage to install my BBK ceramic coated shorty headers on my 2004 Dodge Ram 1500 4x4. I hope some of my experience in this install can help others. I also have a follow on question regarding my install hopefully I can get some help on.
I ran into two main obstacles in my install. First was the center bottom bolt of the manifold on the passenger side. The bolt had rounded off, which after trying for some time with different sizes sockets, pliers and trying to drill it out, I end up getting a dremel tool and grinding the head of the bolt off. The Second issue I ran into was trying to get the headers to fit on the drivers side. The pole that runs from the steering wheel, along with the upper control arm and the end of the exhaust pipe the meets with the headers, all blocked access to get it onto the block no matter which angle I tried. I first tried to grind down the tab on the left side arm of the upper control arm, which helped a little, but I ended up having to loosen the bolt where that pole I mentioned from the steering wheel meets up with another metal rod which holds that pole. I placed a pic with it undone for reference.
Now my last issue, which has to do with my follow on question is that the body of the new headers are soo close to the lower bolts I can't get anything to fit to tighten those bolts. I thought about either trying to replace those bolts with a hex style bolt which might be easier to slip between the bolt and header or to just have a shop tighten up the bolts for me when I go in for my y pipe install. What worked for you guys? I'll post more pics to show the lower bolt I had trouble with and some more pics of the driver side with the steering arm/pole fully attached blocking access.
I'm new to the forum, but have been lurking for awhile. I would like to first thank the forum for its guidance and help in my vehicle endeavors.
I finally got the courage to install my BBK ceramic coated shorty headers on my 2004 Dodge Ram 1500 4x4. I hope some of my experience in this install can help others. I also have a follow on question regarding my install hopefully I can get some help on.
I ran into two main obstacles in my install. First was the center bottom bolt of the manifold on the passenger side. The bolt had rounded off, which after trying for some time with different sizes sockets, pliers and trying to drill it out, I end up getting a dremel tool and grinding the head of the bolt off. The Second issue I ran into was trying to get the headers to fit on the drivers side. The pole that runs from the steering wheel, along with the upper control arm and the end of the exhaust pipe the meets with the headers, all blocked access to get it onto the block no matter which angle I tried. I first tried to grind down the tab on the left side arm of the upper control arm, which helped a little, but I ended up having to loosen the bolt where that pole I mentioned from the steering wheel meets up with another metal rod which holds that pole. I placed a pic with it undone for reference.
Now my last issue, which has to do with my follow on question is that the body of the new headers are soo close to the lower bolts I can't get anything to fit to tighten those bolts. I thought about either trying to replace those bolts with a hex style bolt which might be easier to slip between the bolt and header or to just have a shop tighten up the bolts for me when I go in for my y pipe install. What worked for you guys? I'll post more pics to show the lower bolt I had trouble with and some more pics of the driver side with the steering arm/pole fully attached blocking access.