Painless Performance Dual Battery Installation (many pics)

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12TrueSport

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I finally finished my dual battery setup. If I had all parts at start this would have taken me one full day, maybe two if I really went slow. I ended up waiting for the terminals and it took a while to get the cables made. I'll be doing a DIY for this eventually. I did this to have a rescue battery and to have some flexibility with other projects. This system allows you to use either the main battery,aux battery(red light) or both(green light). The stock alternator charges both batteries just fine but I will be upgrading to a 270 amp soon.
Parts used:
-Dual Battery tray from 2011 RAM 2500 part#55372563AB (Cost varies but around $90)
-PAINLESS PERFORMANCE Dual Battery weather proof kit part#40103 ($200)
-AUX battery is a DEKA. American made equivalent to Odyssey but half the cost and has both top and side posts.($165)
-Stinger terminals ($151)
-About 9' of 1AWG cable ($65)
Yes, they are cheaper ways to do this but this is a high quality, durable setup.
 

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  • main cable route.jpg
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12TrueSport

12TrueSport

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More pics - Aux battery
 

Attachments

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  • Stinger terminals.jpg
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  • truck off voltage.jpg
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12TrueSport

12TrueSport

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Switch and indicator location
 

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  • AUX battery.jpg
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  • Both batteries.jpg
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12TrueSport

12TrueSport

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Another view of the relay - you can see the ground here.
 

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  • Isolator.jpg
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sullivan

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Nicely done, I wish I had room for something like this. I was thinking of putting the batteries in the bed, and get a bed liner.
 

smiley

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Nice good choice on the battery too I have one just like it in my '09 been great so far only 2 years old though so time will tell.


$miley
 

johnnysart

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That looks great, better than factory.

Where did you buy that battery cover?
 
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Sybil

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Nice work!
 

Bombdigitty

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Looks good..What are the lights for? Show what the isolator is doing?
 
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12TrueSport

12TrueSport

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That looks great, better than factory.

Where did you buy that battery cover?

If you are referring to the battery cover on the main battery, that was there when I bought the truck. I'm actually looking for something similar for the aux battery. If I find smething nice I'll post up.
 
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12TrueSport

12TrueSport

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Looks good..What are the lights for? Show what the isolator is doing?

Exactly. It has a three position switch. Center position is main battery only, Red is aux battery and works anytime, Green is when both batteries are in the loop(also being charged) and will only work when the truck is running or key is in the run position.
 
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Designflaw

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Nice job, been wondering what to do with that space under my hood

Sent from my DROID RAZR HD using Tapatalk 4 Beta
 
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12TrueSport

12TrueSport

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Nice good choice on the battery too I have one just like it in my '09 been great so far only 2 years old though so time will tell.


$miley

Yeah, this one came with a 30 month warranty so we'll see what happens. I couldn't beat the price.
 

fastNugly

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Wow!
Amazing man!
Exactly what I will be doing here shortly as well
 

Donelam304

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I finally finished my dual battery setup. If I had all parts at start this would have taken me one full day, maybe two if I really went slow. I ended up waiting for the terminals and it took a while to get the cables made. I'll be doing a DIY for this eventually. I did this to have a rescue battery and to have some flexibility with other projects. This system allows you to use either the main battery,aux battery(red light) or both(green light). The stock alternator charges both batteries just fine but I will be upgrading to a 270 amp soon.
Parts used:
-Dual Battery tray from 2011 RAM 2500 part#55372563AB (Cost varies but around $90)
-PAINLESS PERFORMANCE Dual Battery weather proof kit part#40103 ($200)
-AUX battery is a DEKA. American made equivalent to Odyssey but half the cost and has both top and side posts.($165)
-Stinger terminals ($151)
-About 9' of 1AWG cable ($65)
Yes, they are cheaper ways to do this but this is a high quality, durable setup.
Sweet mod.
 
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