How to Bug/rock screen insert

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TITAN-O8

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6.7 cummins G56
So after getting my new truck last Saturday, I noticed when I was washing it Sunday morning the radiator was full of bees and had 1 decent sized rock chip in it. I have been searching for some type of metal screen that could be installed behind the grill but everything I found I wasn't a fan of. So I made my own...

Step 1) go to the hardware store and find some aluminum mesh/screen you like. I found mine at home depot for 32 bucks.

Step 2) YouTube how to remove the grill on your make and model year. If you break the little clips that hold the grill on, you can get replacements at the dealership. Only 4 bucks a piece and I only broke 2 of 4...

Step3) Cut insert to match grill openings from the back, make sure the insert covers the entire opening. I used a pair of tin snips and a black marker to get a ruff shape then trimmed to fit. Also put acouple of towels or blankets down on your work space so you don't scratch the grill.
Insert cut to fit.jpg

Step 4) Paint if you want. I used some 320 grit sand paper to scuff up the aluminum, cleaned off all the metal dust/shavings with brake clean, then shot it with automotive primer. Then painted it the next day.
Paint insert.jpg

Step5) attach with the smallest zip ties you can get away with. It is almost impossible to see the zip ties I used from the front of the grill.
Zip tie insert.jpg

Installed grill.jpg
 

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TITAN-O8

TITAN-O8

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Guess I should have put this under (4th Gen DIY) not (Exterior). Don't know how to move it or I would. Sorry new guy...
 

BiGMERF

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Cool diy mod bro. Maybe an admin will catch site of this and move it. Lol
 

The DodgeFather

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Great idea and good look .


Sent from my iPhone using Tapatalk
 

Power247

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Nice work! I like the look. It might be the pictures but it look like a lot of the grill opening is blocked now. I'm interested to know if the engine temp is affected any.

Greg
2012 | RAM 2500 | CCSB | Custom tuned by Double R Diesel
2016 | Heartland Pioneer | DS310
 
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TITAN-O8

TITAN-O8

Junior Member
Joined
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Location
Tri-Cities,WA
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2017
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6.7 cummins G56
Nice work! I like the look. It might be the pictures but it look like a lot of the grill opening is blocked now. I'm interested to know if the engine temp is affected any.

Greg
2012 | RAM 2500 | CCSB | Custom tuned by Double R Diesel
2016 | Heartland Pioneer | DS310

Drove it today. Outside air temp is 80. Coolant temp ran 190-195. Oil temp ran 195-201. Here's a better pic up close. I was worried about it breathing well to. But so far so good...
20170617_143805.jpg
 

Power247

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Drove it today. Outside air temp is 80. Coolant temp ran 190-195. Oil temp ran 195-201. Here's a better pic up close. I was worried about it breathing well to. But so far so good...

Nice! Yeah, they are much more open close up.

Greg
2012 | RAM 2500 | CCSB | Custom tuned by Double R Diesel
2016 | Heartland Pioneer | DS310
 

bruce219

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Looks great,great idea and painting it also.Nice look.
 
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