Spark plug change 6.4 surprises

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EastWestHemi

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I bought my truck in August of 2016 and have only racked up 79k miles, but i do have 1000 hours of idling with 2500 hrs of driving. I know idling is bad for the hemi, but work is work so no getting around that. I have overcompensated for idling with aggressive oil change frequency.

Anyway, took 2.5 hours, hardest plug was the passenger side rear, although I did not have to remove the heater hoses from their position, I just muddled through it— I was amused because on my old 2006 Jeep 5.7 the drivers side was harder and on this truck the passenger side is worse. I opted to not remove the air intake box— which would have made things better.

The first cylinders on each side the plugs spun out the toughest— they were both dry. The MDS cylinders spun out easy because they had oil on the threads. The big surprise I had was from cylinder 7, the second plug I removed had carbon build up between the center and side electrode so much so that a chunk of carbon was bridging the gap. Must have been an MDS cylinder, but none of the other ones had carbon build up, just some wet threads. Pretty sure the second plug on the cylinder is the exhaust stroke fire. Wouldn’t be surprised if the O2 sensor fails first on that side.

The gaps on the old plugs ranged from 0.045 to 0.050 and the old plugs were Bosch. I put in the NGK laser iridium’s and everything is fine. torqued to 10 ft/lbs and the old truck is ready for another 100k miles.

On the drivers side the wiring harness is snug right against the connectors for the coil packs for the first two cylinders— so I just took the coil pack off with the connector still attached and popped it off once freed. The drivers side is more difficult because the release button on the connectors is pointed toward the rear of the vehicle, making it very hard to release with your thumb— I ended up pulling all the coil packs first before releasing the connector.

Anyway, it wasn’t all that bad. Once I broke each plug free I switched to a 1/4 ratchet with a 3/8 adapter because you can get more clicks and the plugs come out quicker and the ratchet is short and more maneuverable. Pretty much used a combo of two 3” extensions, 2” wobble extension and universal joint. You don’t need the wobble, but 2” length helped. The only thing I needed the universal joint for was to connect to the socket so I could easily drop it into a cylinder around different things that make it tight, you don’t need it to do long extensions into areas of the engine bay. No need for spark plug starting tools either, just throw a 3” extension on and you can feel the plug start nicely with the fingers. Unfortunately, my now 12 year old 3/8” digital snap on torque wrench took a crap so I bought a $30 harbor freight click and done torque wrench that worked fine.

Does anyone know how many shop hours the dealerships call for to change the plugs? I assuming either 2 or 3 hours.

79k and drives exactly the same as the day I drove it off the lot. No pictures or anything, because it’s really nothing special… they are just spark plugs.
 

rzr6-4

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I just did mine a few weeks ago for the first time. Like you, it took me a few hours with several extensions, one ratchet for removing and 80% of reinstallation and then the tq wrench for the final click.

engine bay.png

Not my engine bay but you get the point, mine has this big ole black thing (brake booster?) that made the rear two cylinders on the drivers side quite the pain. Getting underneath that thing was plug - socket - 3" extension - 1" extension - ratchet, which of course I had to disassemble that stack as I pulled out the plug because there was only about 4" between that black thing and the top of the head.

No idea on the shop charge time, I would be curious to know that as well. Mine took somewhere between 2 & 3 hrs.
 
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EastWestHemi

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I just did mine a few weeks ago for the first time. Like you, it took me a few hours with several extensions, one ratchet for removing and 80% of reinstallation and then the tq wrench for the final click.

View attachment 552941

Not my engine bay but you get the point, mine has this big ole black thing (brake booster?) that made the rear two cylinders on the drivers side quite the pain. Getting underneath that thing was plug - socket - 3" extension - 1" extension - ratchet, which of course I had to disassemble that stack as I pulled out the plug because there was only about 4" between that black thing and the top of the head.

No idea on the shop charge time, I would be curious to know that as well. Mine took somewhere between 2 & 3 hrs.
Carbon build up on any plugs? Mileage? Did you have stock Bosch or NGK?
 

rzr6-4

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Carbon build up on any plugs? Mileage? Did you have stock Bosch or NGK?

1728915725087.png

These are the NGKs that came out of it. I'm just over 200k on the truck, but no idea how many were on these plugs. I put new NGKs back in.

Old and eroded, but nothing else really stands out to me.
 

Grams

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rzr6-4 …. Those look to ALL be standard plugs…while the lower (exhaust) plugs Should Be Iridiums. (perhaps that’s why one or more were particularly carbon-ed up?)

I pulled all my plugs at 100K and they (Bosch) all still looked new..but I replaced them with Champions. At 200K I did it again, replacing them all with Bosch (OEM) again.
At 205K an old man ran a red light and totaled my truck.

So much for “preventive maintenance so I can keep it til my grandkids decide who gets it”.

Now they can fight over the new truck that doesn’t use spark plugs. (Cummins-powered Ram 2500) LOL
 

HEMIMANN

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Thanks for this report.
In younger days, the rear passenger side plug in Chevy engines were a bear to get at, all sorts of u-joint wrenches. I'm arthritic enough now to look at this report and conclude I won't be able to do this.
 

hottoast78

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I started my plugs today, on the passenger side. Pulled the air filter cover and pulled the screws hilding down the a/c lines. Everything was going fantastic till the last plug. The other seven came right out with no extra effort, but that last.... man let me tell you. Its still in there. I tried running the engine up to temp and that helped just the slightest. I still decided to not pull it for fear of breaking it off and thus needing a dealer visit. Plus i have the lifetime warranty so they'd probably void it after i did something like that. What are some go to tips to get a plug out that doesn't want to turn? I can get a little, but less than a quarter turn.
 

HEMIMANN

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Take to local shop with a $hit ton of special tools.
That's my plan for something that needs doing only once per avg. lifetime.

Oil changes are a whole different maintenance. Nobody touches them but me.
 

Wild one

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I started my plugs today, on the passenger side. Pulled the air filter cover and pulled the screws hilding down the a/c lines. Everything was going fantastic till the last plug. The other seven came right out with no extra effort, but that last.... man let me tell you. Its still in there. I tried running the engine up to temp and that helped just the slightest. I still decided to not pull it for fear of breaking it off and thus needing a dealer visit. Plus i have the lifetime warranty so they'd probably void it after i did something like that. What are some go to tips to get a plug out that doesn't want to turn? I can get a little, but less than a quarter turn.
Do it cold,and work the plug back and forth,but don't force it,you should eventually be able to walk it out.Make sure you blow the hole out with compressed air a couple times while you're walking it out. Patience GrassHopper and it'll come out. You could also try spraying a bunch of penerating oil in the hole after you've backed it out as far as it'll come,and let it sit for a bit before you turn it back in,and start the walk out procedure.
 

hottoast78

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I usually take it to the dealer for most stuff, especially oil changes. I have the lifetime warranty and i dont want it voided because i used the "wrong" oil. I just got a new trans through the warranty because mine was toasted. Dont know how ot why, I've never abused the truck and the heaviest thing ive hauled was a 4 seater rzr.
 
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EastWestHemi

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I did mine overnight cold engine. Those last plugs suck.

On my older 5.7 first gen square port hemi I changed the coolant once and couldn’t get the bleeder screw out of the water pump, it completely stripped. Lifted the front and tried to burp it and everything. Drove around for 20k miles until I decided to put on ported and polished heads and pushed a new cam into it. Surprisingly, when I took the old heads off the coolant channel to the passenger side rear cylinder had an air lock and there was a bunch of burned up coolant junk. I say this because if you have changed your coolant and it wasn’t bled properly maybe it overheated back there and some things are warped.

Good luck. If you do break it, just think of the fun you can have removing the head! If you live where there is road salt getting the mid pipe disconnected from exhaust manifold is the hardest part. Probably will need a torch.

I think I posted pictures back then on jeepforum— the MDS cylinders had a heavy coating of carbon on the cylinder heads after 80k miles. I spent hours trying the clean them up with solvents and such, ended up scraping all the carbon off— and I had a catch can too. The engine saw nothing but QSUD 5w20 at 3k intervals. The intake manifold was caked with oily residue inside, I sprayed it out with bottles of intake cleaner and liquid came out black. You could see the trail of oil coming out of the intake down to the intake valve. I hoping dodge fixed the PCV issues on these newer versions. The valves were clean thankful for port injection.

Cylinder 8 isn’t a MDS cylinder to my knowledge, so likely those threads are drier. I think the MDS are 1,4,6,7, although I could be wrong. The issue I saw with that older 5.7 hemi was those MDS cylinders just couldn’t handle the regurgitate/ PCV mist constantly being shut down. I think sometimes I might pull the plugs and spray them down with a solvent, but my past experience was the carbon was so tough it needed manual removal and washing all the oil out of the rings and cylinder walls probably isn’t the best.

I don’t have any experience opening up any other engines, but I can make a guess that pretty much all engines have problem now that they are forced to swallow their own crank case fumes and exhaust gases. I got a kick out of the old 12v Cummins I saw the other day, it was lifted and I could clearly see the crank case breather hose letting all those fumes/smoke go out under the truck… good old days.
 
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mtofell

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I usually take it to the dealer for most stuff, especially oil changes. I have the lifetime warranty and i dont want it voided because i used the "wrong" oil. I just got a new trans through the warranty because mine was toasted. Dont know how ot why, I've never abused the truck and the heaviest thing ive hauled was a 4 seater rzr.

Same here with the lifetime warranty. I've got them for a tranny (actually the 2nd failure - first was covered under factory warranty) and an engine along with exhaust manifold bolts and a new 8.4 Uconnect system/screen. With the engine being well over $10K they put me through the wringer with paperwork, etc. I was VERY happy to have had every bit of maintenance done on schedule and at the dealer..... including the plugs at 100K.

Time/money on the plugs at the dealer? IIRC it was around $800 total and time was roughly half of that so right in line with you guys taking 2-3 hours. I'm more than capable of doing jobs like this but for one my truck maintenance is a biz write off and two I want to keep the warranty intact without having to prove and hassle with maintenance.

With the plugs there's also a small part of me that is happy to let the dealer push/pull the plugs in the (unlikely) event that one gets stuck or damages the head. It's rare but it happens. That free coffee in the waiting room is pretty good, too :) :)
 

JJFW831

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Past spring, my dealership said 6 hour job, can't remember exact price, but was around $1200.00 to $1300.00,. I did it myself, right under 3 hours, 16 plugs about $100.00 to $106.00 (NGK's), I'm 68 years old and my fingers lock up at times from working in the construction industry over 30 years. Not a hard job and yes the rear 2 driver side where a PITA, but do able. Get proper tools, extentions.
 

Bruce F

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I have a question about these spark plugs.
2016 RAM 2500 165k miles 6.4 Hemi(?) Original plugs, truck runs fine.

Customer wants me to replace 16 spark plugs (he brought them in).
Job seems pretty straight forward, But the first plug I went for is REALLY tight.
I don't want to break the spark plug(s) and open a whole can of worms.
Anyone know of spark plug problems in these engines? Are they just really tight to get loose?

Thanks in advance!
Bruce
 

Wild one

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I have a question about these spark plugs.
2016 RAM 2500 165k miles 6.4 Hemi(?) Original plugs, truck runs fine.

Customer wants me to replace 16 spark plugs (he brought them in).
Job seems pretty straight forward, But the first plug I went for is REALLY tight.
I don't want to break the spark plug(s) and open a whole can of worms.
Anyone know of spark plug problems in these engines? Are they just really tight to get loose?

Thanks in advance!
Bruce
If you're using a 6 inch 3/8" ratchet,you might have to give the ratchet a few swats with your hand to bust them loose.You could also use a small cordless impact,just be careful
 

Bruce F

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If you're using a 6 inch 3/8" ratchet,you might have to give the ratchet a few swats with your hand to bust them loose.You could also use a small cordless impact,just be careful
3/8" drive ratchet with a 6" extension on the socket.
15" "cheater" pipe on the ratchet for leverage.

I've had spark plugs that were extremely tight, that required extreme torque to loosen (enough that I felt they were going to break), that did "crack" loose.
I've also had plugs that broke (5.4 3V to mention one).

This first plug feels like it could go either way. :(

I am going to pass on replacing the spark plugs. Someone else can make the easy money if they do come loose. Or they can have the nightmare if they break.

I just am not familiar enough with this engine to feel comfortable putting that much torque on them.

Thanks for the reply,
Bruce
 

Wild one

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3/8" drive ratchet with a 6" extension on the socket.
15" "cheater" pipe on the ratchet for leverage.

I've had spark plugs that were extremely tight, that required extreme torque to loosen (enough that I felt they were going to break), that did "crack" loose.
I've also had plugs that broke (5.4 3V to mention one).

This first plug feels like it could go either way. :(

I am going to pass on replacing the spark plugs. Someone else can make the easy money if they do come loose. Or they can have the nightmare if they break.

I just am not familiar enough with this engine to feel comfortable putting that much torque on them.

Thanks for the reply,
Bruce
I've never ran into plugs on a hemi that wouldn't come loose with a couple good swats on the ratchet handle,but there's always gonna be an oddball that turns into a royal pain.
You are doing them with the engine cold i hope.
 

Grams

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Extremely-Tight spark plugs…. sometimes it’s not the PLUG that is “tight”. It’s the SOCKET being used …is slightly TOO LARGE for the “well” in which the spark plug dwells.

The standard spark plug sockets, when pushed down the hole, engage the sides of the hole…and by the time the socket is onto the plug….there is so much FRICTION the socket cannot be turned. I ran into this on my gasser Ram.

A company who made a special socket advertised their socket was specifically made for this task…so I bought it. But IT ALSO was too large in diameter and would lock-up down in the hole.

I took my expensive new special socket and “turned” it down on my bench-grinder…thereby “slimming” it down where it would fit onto the spark plug without engaging the walls of the hole. The spark plug came right out with only standard effort.

That is my story on replacing spark plugs in Ram trucks with gas engines.

(BTW, I also use Permatex antiseize when installing fresh plugs.)
 

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