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Why in the world are manifold bolts breaking? Are they torqued to tight from the factory and are their replacement bolts that work better?
I was told that on cold startups you may get some ticking due to the oil being so thin now a days. I was also told it won't hurt it. I've run synthetic in past vehicles but my 07 has the Unlimited Time & Mileage Max Car Bumper to Bumper warranty so I let Dodge put whatever they recommend. Cost's me about $30-$35 for an oil change. If it blows up they can fix it.
I was under the impression that using a heavier weight oil would mess with the MDS.
I've been using Pennzoil Ultra Platinum 5-20 and until just recently it's been quiet but suddenly it taps/ticks for maybe 10+- seconds upon start up even in this hot weather.
The heavier oil wont hurt it at all there have been guys run 40w with no problems.
Also the 6.4 uses the same lifers as the 5.7 and FCA specs out 0w40 for the 6.4.
I would look at your manifold bolts and if none of them are broke then look to a different oil maybe.