The IM is plastic(?Bakelite?). Seat the TB onto it properly, open it up, scribe the inner circumference with something sharp. Remove the TB, stuff a rag down the IM and Dremel the excess material away. I vacuumed for a LONG time once done to make sure I got all the filings, then bolted the TB back on.
There was a significant overlap once the 87mm TB was placed on the IM, and it seemed common sense if the new TB were to work to its potential.
If I could ask, what angle did you cut the lip off, 45? And is there a need to taper the cut into the intake manifold like an inch or so. Could you explain how you accomplished this. Any advice would surely help me in this process. Thanks for your time.