Basic Bolt-On Setup
M-1 2bbl Intake manifold
52mm F&B throttle body
1.7 non adjustable roller rockers (only if no cam upgrade)
Autolite 3923s
MSD 6A or 6AL w/ Blaster SS coil
Spintech headers (mid length headers)
2.5" dual exhaust or 3" single.
Double Roller Timing Chain with tensioner
180 Termostat
Delete clutch fan install electric fan
Heads/Cam Street setup (Sean, aka hemifever, already has a tune if you use this setup)
55mm F&B Throttle Body
M-1 Intake manifold 4bbl with adapter
Comp Cam 218/224 .561/.569 113 LSA
1.7 Crower Adjustable Rockers
RHS Indy-X 360 2.02 Heads
.600 Mopar Valve Springs
Mopar Hydraulic Lifters
Spintech Headers
3" True Dual SS Exhaust
MSD 6A Ignition Box
MSD SS Blaster Coil
Firecore 50s
Autolite 3923s
180 Thermostat
High Flow Water Pump
Mopar Double Roller Timing Chain
Mopar Valve Covers with APS Baffles
Mopar Open Element Air Hat
Jeep GC Electric Fan
Deleted Clutch Fan
The 1st setup was on my 2000 5.9L and it was a decent build, very streetable and reliable until it burnt down.
The 2nd setup produced significant power gains due to the cam and head swap, was still very streetable after I got the tune dialed in, it lasted for awhile until I dropped a valve and nuked a piston and took out the motor.
Now I'm on my 3rd or 4th build and said **** it, and went full forged 6.7L stroker, but I doubt you want to drop that much coin.
1st 2 options are not that bad if you find the parts used, which are always popping up on dakotart.com and dakota-durango.com. That's how I got most of my parts.
PS: you can use this chart to set valve lash to zero if you don't want to figure out TDC on 8 pistons, or do what the other guy said and bring each piston to top dead center on the COMPRESSION STROKE! Both valves will be closed, and then adjust valve lash.
Coming rule many people follow is set lash to zero and then turn 1/4-1/2 a turn. Since we use hydraulic lifters, they do bleed down, so you will be able to push the rods down a little, but don't do that. Slightly move the pushrod, up and down until it does not move up and down anymore, do not exhibit extra force to try and make it move up or down. Once the lifters are primed and pumped up they won't move much.