Hi All,
I think that i'm starting to unwind the mystery with my truck's issues.
1. In Aug 2015, i had dealer fix passenger side exhaust manifold leak - top rear corner bolt broke and dealer had to remove right side cylinder head to drill out the bolt.
2. In Jan 2016, I had CEL P219B (bank 2 air fuel ratio imbalance) and P0302 (Cylinder 2 misfire) show up. I think that the Air Fuel ratio imbalance is related to the exhaust manifold leak (the air is leaking into through the manifold crack and causing air imbalance - according to service adviser ). Dealer found ash on spark plugs for Cylinder 2 (right side) and replaced injector
2. In Sept 2017, I got the passenger side exhaust leak again, so dealer kept the truck for 3 weeks and "claimed" that they were unable to drill out broken bolt and had to send the right cylinder head to the machine shop to have them do it. Once i got the truck back (3 weeks later), the same day the CEL P219B came on (bank 2 air fuel ratio imbalance) as well as the P0302 (Cylinder 2 misfire) .
So at this point, it seems that the issue was caused by dealer keep drilling in/out bolts of the right side cylinder head.
3. In Oct 2017, i brought truck back to dealer with same 2 CEL codes P219B and P0302. After keeping the truck for 5 weeks, they got me a brand new right side head cylinder, and did the manifold bolts replacement once again!
So - if i put 2 and 2 together, without much mechanical knowledge, i can tell that the dealer kept fixing the same right side exhaust manifold head, and eventually screwed up the right side cylinder head (where the manifold attach, right?). So in September 2017, they send the cylinder head to the machine shop hoping that they'll fix it, but their repair did not last, and it broke right away. So now in October, they had to get me a brand new cylinder head BECAUSE they're the ones who did not do exhaust manifold repairs properly on it from the beginning... and eventually broke it.
Any flaws with my hypothesis? as i said, idk much about engines, but just went through my previous receipts and seems like the issue kept reoccuring around the right side cylinder head until they got me a new head now.