Ram Hurricane engine chief engineer explains: Why Hemi 5.7L V8 was replaced

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Ram Hurricane engine chief engineer explains: Why Hemi 5.7L V8 was replaced, stop changing oil every 3,000 miles​

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Story by Tim Esterdahl


The replacement of the Hemi 5.7L V8 as Ram’s top engine remains one of the most controversial decisions in recent Ram truck history. Yet according to the Ram Hurricane engine chief engineer responsible for both the Hemi engine and the new Hurricane inline-six, the move wasn’t simply about emissions regulations.

In an interview, Stellantis Director of Propulsion Systems Alan Falowski explained why the company developed the 3.0-liter Hurricane twin-turbo inline-six, how it was engineered to replace the Hemi and why many common concerns about turbocharged engines may be rooted in outdated thinking.

Why Ram Chose an Inline-Six Instead of Another V8​

Falowski said the Hurricane program began with a simple objective: create an engine that could outperform the Hemi in every meaningful category.

According to Falowski, engineers established three primary targets:
  • More horsepower
  • More torque
  • Better fuel economy
After determining those goals, the engineering team concluded a turbocharged engine offered the best path forward. The next question became what engine configuration would deliver those results.

Rather than developing another V8, Stellantis chose a 3.0-liter inline-six because it could meet power targets while also offering inherent balance advantages.

“In an inline six they’re perfectly balanced,” Falowski explained. “They’re smooth, they feel great whether you’re idling or racing all the way to redline.”

He also noted the smoother operation fit well with luxury-oriented trucks like the Ram 1500 Tungsten, where refinement is increasingly important to buyers.

Stellantis Says Turbo Reliability Concerns Are Based on Old Technology​

One of the biggest criticisms of the Hurricane engine has been its twin turbochargers.

Falowski acknowledged many consumers still view turbocharged engines as less reliable than naturally aspirated engines, but said that perception largely comes from earlier turbo applications where manufacturers simply bolted turbos onto engines that were never designed for boost.

The Hurricane, he said, was engineered from the beginning as a turbocharged engine.

Engineers modeled cylinder pressures, temperatures, cooling requirements and material specifications before production began. The same durability and design principles used for decades in turbocharged diesel engines were applied to the Hurricane gasoline engine.

Extreme Durability Testing Includes Simulating a Race Track​

Falowski provided new details on how Stellantis validates Hurricane durability.

Rather than simply accumulating miles, engineers use damage accumulation models that simulate the stress customers place on engines throughout their ownership experience. The company then creates accelerated tests that generate the same amount of wear in significantly less time.

One example involves running the engine at sustained high output for hundreds of hours, far beyond what most owners would ever experience.

Stellantis also uses a specialized gimbal-mounted dynamometer capable of tilting the engine to simulate extreme cornering conditions while monitoring oil flow.

The goal is to ensure the engine never experiences oil starvation even under aggressive driving conditions.

How Stellantis Solved a Common Turbo Problem​

Another interesting detail involved turbocharger cooling.

Falowski said the Hurricane uses a dedicated low-temperature cooling circuit that not only cools compressed intake air but also continues cooling the turbochargers after the engine is shut off.

The system uses an electric water pump to continue circulating coolant after shutdown when necessary.

According to Falowski, this helps prevent oil coking inside the turbochargers, which was a common failure point on older turbocharged engines.

Hurricane Oil Requirements and 10,000-Mile Oil Changes​

Perhaps the most controversial topic involved oil.

Falowski confirmed the Hurricane Standard Output engine uses 0W-20 full synthetic oil, while the High Output version requires 0W-40 because of its higher boost pressures and bearing loads.

He also defended the engine’s 10,000-mile oil change interval.

According to Falowski, modern synthetic oils and additive packages are dramatically more advanced than oils available even a decade ago. The Hurricane’s oil life monitoring system continuously evaluates engine operation and can request earlier service if the vehicle experiences severe use.

He went even further near the end of the interview, calling the 10,000-mile recommendation a conservative number.

“The 10,000 miles that we recommend, it’s a very safe number,” Falowski said.

No Dipstick? Stellantis Thinks That’s Better​

Another surprising revelation involved engine oil monitoring.

While many truck buyers dislike the disappearance of traditional dipsticks, Falowski said newer Stellantis vehicles, like the 2025 Ram 1500 with the Hurricane engine, use oil level sensors that continuously monitor oil levels. If the oil level falls below a specified threshold, the system alerts the driver immediately.

His argument is straightforward: most owners never checked their oil anyway.

By continuously monitoring oil levels electronically, Stellantis believes the system actually offers better protection than relying on drivers to remember periodic checks.

Bottom Line from the Ram Hurricane Engine Chief Engineer​

Whether Ram fans like it or not, the Hurricane wasn’t developed simply because someone wanted to kill the Hemi.

According to the engineer who helped develop both engines, the Hurricane program focused on delivering more power, more torque, improved fuel economy and greater refinement while meeting increasingly stringent global requirements.

The bigger challenge may not be convincing customers the Hurricane is capable. It may be convincing lifelong V8 owners that modern turbocharged technology, longer oil change intervals and electronic monitoring systems have evolved far beyond what they remember from decades ago.


https://www.msn.com/en-us/autos/aut...&cvid=6a298fc672ef4ed98c0ccbbe7b4b636b&ei=144
 
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Jake1031996

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Im just glad we get an option. Between the 5.7 and the 3.0. I get it the 3.0 may have more power and be able to drag a 5.7 at 0-60 but its nice we have the choice. I am an ex auto tech did that for 10 years. Don't get me wrong the turbo engines have come a long way. Yes they may be designed for boost but you are still forcing the engine to work harder through boost. Where the 5.7 is N/A is working at the level it is not forced. I personally would get the 5.7 in a heart beat. Due to the natural reliabilty of a N/A engine over a turbo. Again not knocking one or the other but as an ex auto mechanic N/A are damn reliable compared to a turbo.
 

HemiLonestar

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You only need a tape measure if the result isn't otherwise obvious.
1. You're delusional, it isn't.
2. All involved are definitely going to need the....ahem....smaller graduations on the tape.
3. Definitely gonna need it by the time this giant circle jerk is done. Get a room already.
 

MrBonez

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Yeah you guys are gonna need this for your measuring contest:

View attachment 585444
Thank you for bringing your tape and volunteering to be the "Man-In-The-Middle" for that well-rounded (circular?) event....... :buffer:

As for any such events, I'll happily pass instead.......
I've got what I've got, gets the job done, no complaints about it (The truck that is) "Coming up short" so there's nothing for me at least to worry about here.

It's got over 200K and I ain't looking back (Or down) to worry about it.

Seriously:
Drive what makes you happy and leave what you don't like where you found it is all I can say to that.
 
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ramffml

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1. You're delusional, it isn't.
2. All involved are definitely going to need the....ahem....smaller graduations on the tape.
3. Definitely gonna need it by the time this giant circle jerk is done. Get a room already.

You've spent too much time thinking about this.

And for the record, the guys who want the 5.7/6.4 over the more powerful hurricane variants aren't the ones putting power/performance on a pedestal above all else.
 

Gemeni06

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MrBonez

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You've spent too much time thinking about this.

And for the record,the guys who want the 5.7/6.4 over the more powerful hurricane variants aren't the ones putting power/performance on a pedestal above all else.
THIS.

All I want my Ram to do is what I ask of it based on what it is. If I wanted a street racer/dragster I believe a Hellcat Challenger would be the ticket, for lightly sipping gas a different vehicle type/make like a Toyota would do well for that purpose.

Each vehicle type and make has it's place.

As for a Ram - It's a pickup.

Sometimes I use it as such and it gets the job done which is all I really bought it for, I'm not trying to drag race everyone from stoplight to stoplight while hauling cattle in a gooseneck trailer on a Saturday night here.

But hey - If that's what someone wants, they can go for it.
 

Gemeni06

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I wonder if Mr Engineer was born with the ability to speak through his a**, or if it was an acquired skill??
There are two different types of engineers. The grunt engineer who does the technical. The engineering manager who does the direction and marketing. Both are required in a successful business. There tends to be a degree of conflict between the grunt engineer and the engineering manager. But this is what makes the business world turn. No difference than that between husband and wife in a metaphorical sense.
 
OP
OP
Yardbird

Yardbird

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There are two different types of engineers. The grunt engineer who does the technical. The engineering manager who does the direction and marketing. Both are required in a successful business. There tends to be a degree of conflict between the grunt engineer and the engineering manager. But this is what makes the business world turn. No difference than that between husband and wife in a metaphorical sense.


You forgot the one that drives the train......lol
 

BobinTX

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How difficult and expensive would it be for Stellantis to bite the bullet and just design an oil dipstick into the Hurricane engine for those "few people" who actually like to check it manually and not rely solely on electronic sensors? Bad move, removing it completely.
 

Tominator223

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The issue with small ci engines is you have to keep them up high in the rpm to get the power. Not all but most. The v8 & i6 or i8 engines make more low end . Which is why they generally last forever when maintained properly. Ford proved that more than 50yrs ago with the 300ci 6. And the dodge leaning tower of power 6. GM’s 265ci 6 and let’s not forget the jeep 6. Toyota did it with the i4 20r-22re. But you get a v6 t-Bo and you gotta ring its neck all day to get to its power spot. In any engine if the rpm is high all the time it’s going to wear out faster. Just how it is. More rpm more wear . I’ve seen a guy with an old square body Chevy in the 90’s have a cylinder go bad in a sb. Don’t know why as he didn’t tear it apart. But he did back off the rockers on that cylinder & keep driving it for another 8 yrs before I lost contact with him. For all I know he’s still driving that thing.
 

MrBonez

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How difficult and expensive would it be for Stellantis to bite the bullet and just design an oil dipstick into the Hurricane engine for those "few people" who actually like to check it manually and not rely solely on electronic sensors? Bad move, removing it completely.
Not that difficult in practice but with the way the engine is wrapped in all that emissions crap, I'm not suprised they took the cheap and easy way out.

Not to mention, as I said in an earlier post you can bet some electronics company had a hand in that too. The more sensors they can sell Stellantis, the better for them. Having a dipstick would eliminate sales of these parts and it's fact these parts can be and usually are expensive to replace, even though they may in fact only cost the company a few bucks each.

I used to work in the service department of a Ford dealership as one of the mechs and some things I discovered didn't do any favors of my view of them, esp when it comes down to exploiting prices on parts and service when they can.

I'll give one example:
Some young lady from out of state had a distributor problem with their Ford Escort and the dealership charged her over $300 for a bare distributor...... And I mean bare, nothing on it that was needed like the capand other things.

That price didn't include anything else as part of the bill - And this was back in 92-93 when that happened.
Just imagine what prices for dealership parts are now these days and I can promise you some of these parts are "Exclusive" to the dealer, meaning a trip to Autozone will turn up nothing available because of it.
 

TCDiesel

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How difficult and expensive would it be for Stellantis to bite the bullet and just design an oil dipstick into the Hurricane engine for those "few people" who actually like to check it manually and not rely solely on electronic sensors? Bad move, removing it completely.

I agree.. I like My visual of the lube on a stick, you can keep the sensor for low warning... He's right about the dipstick, I guess 80% of New truck owners never have checked the lube in the first 5 years of ownership, AND 40% DON'T KNOW HOW TO READ A DIPSTICK AND 20% could'nt fine it anways.
 

33hemi

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I really like the V8 hemi, my 2021 has over 121K miles and doing great and get 21mpg highway. I agree that increasing the years/miles of longevity should have been a development goal. The increased fuel economy means nothing when the price of premium is 30 percent higher. I also agree with having dipsticks, not needing something electronic to warn me makes me feel better, I check my oil! As long as the new hemi has been around the lifter problem could have been fixed too. Another question why do some hemi powered engines use 5/20 oil and others 5/30? I have a 2003 hemi engine in my 1933 Dodge and it has been going for 22 years in that car and never a hiccup.
 

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jimonqa

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Sales are the measure... which is probably why the Hemi is back.
 

Bob Horowski

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Pick the vehicle brand dealership you want it doesn't matter. There are greedy **** bag owners of businesses all across the board, from construction to the legal system.
 

turkeybird56

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Been here the whole time. I like these back and forth threads about how salesman A can out gouge salesman B.

Just remember that my truck can get to Starbucks just as fast as yours can.

View attachment 585472
I am impressed, well almost. Not do Starbucks way overpriced. This photo U posted I find impressive. Never been near that particular Ocean. Been on the East/West German Border, now that was a lil interesting.


Border Sign.jpg
 
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Gemeni06

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I am impressed, well almost. Not do Starbucks way overpriced. This photo U posted I find impressive. Never been near that particular Ocean. Been on the East/West German Border, now that was a lil interesting.
Disregard basketball pic on top. I will turn in PC and crop out later.


View attachment 585575
Flew over the Berlin Wall as a passenger to and from Berlin. We were told not to take a photo of it but I did anyway.
 
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