So far I'm having mixed feelings about my 4.56 gears...I drove to work today (80 miles one way) and used a whole 1/4 tank of gas. Granted I was running late and doing 75, and while I never came outta OD, my RPMs hovered around 2400 the whole time. Before the gear install I was getting 110 miles on average (hand calculated) with the stock 3.55 gears. Performance wise my truck felt awesome, and I know that I shouldn't expect to see phenomenal gains in MPG with lower gears (despite what others may say), but I didn't expect to lose almost 2 MPG. I know I'll probably see better fuel economy when I install my 6" fabtech lift and 315/70/17 BFG's, right now I'm just leveled and have 285/70/17 Nitto Terra Grapplers. But I'm having a little buyers remorse at the moment...was the loss of MPG because I was doing 75, or is this just one of the cons of running lower gears?
A few notes from a fellow new 4.56 gear owner.
It's too late now, but you should have broken in those new gears correctly. Hopefully they did okay anyway. I checked my diff temp during break-in just by touching the cover by hand, and it was definitely hot, even following procedure. Change your diff oil ASAP, it's toast.
My truck formerly had 3.55 gears too and would generally get 13.5 MPG on a mix of highway and city driving. Highest it ever got on the hwy was 16 mpg one time. With my 4.56 gears and driving the same route to work, about a 17 mile RT that is 50% city and 50% highway, Im getting about 13 MPG now.
For me, I think if I turn MDS back on (it was awful with 3.55s) I will see an improvement and MDS will actually work. I also think I might see a mild improvement if I change the part throttle shift schedule to hit the upshifts 200 RPM earlier than currently.
Im currently running 285/70/17 Nitto Terra Grapplers too. I have 35s on another set of rims that I have not put on since I got the 4.56 gears. I think when I put those on, I will likely get the same gas mileage, because that’s what it did before with the 3.55s. If Im lucky the fuel economy may increase, but I will have to see about that.
Give us another report on how your truck is doing.