Downshift Issue 2018 Ram 2500 w/68RFE

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Robert Mc

Member
Joined
Sep 6, 2021
Posts
57
Reaction score
42
Location
Fresno, CA
Ram Year
2018
Engine
6.7L Cummins
I was searching for an answer to this question a while back and asked a question on someone else's thread. I didn't want to resurrect an old thread so I thought I would repost my issue here, update you on what happened, and is happening again.

Here is my original post:

I have a 2018 Ram 2500 w/ 6.7L Cummins and the RFE68 6 speed transmission. In February 2021 at about 50K miles I started to experience a very harsh downshift from 5th to 4th. I should also state that almost 100% of the time I am in Tow/Haul mode and use the Full-time Exhaust Brake feature. In town I also limit the transmission to a max of 4th gear so I don't lug the motor. It keeps it in a higher torque range and it drives much smoother. On the freeway I limit the transmission to 5th gear while I'm towing which is 95% of the time I'm using the truck. After it happened a few times I confirmed the issue by using the Driver Selectable Gear mode and limiting the truck to 4th gear. While decelerating it downshifted smoothly through the whole range 4-3-2-1. Then I used the DSG mode to allow the transmission to shift into 5th gear. During deceleration the transmission downshifted very harshly from 5-4 and then downshifted smoothly from 4-3-2-1. I repeated the testing using just the Tow/Haul Mode, just the Exhaust Brake Mode, and again with both the TH mode and the EB Mode engaged.

The transmission downshifted harshly from 5-4 in all modes but did so more harshly while using the combination of the TH and EB Mode. I took the truck in to the dealer for service and the tech confirmed the issue. They refreshed the computer and went through a relearn mode. The truck was under warranty but they charged me for the update saying it wasn't covered under. I balked at that but lost the battle. The transmission was fine for about 5 months and in until August 2021 at about 80K miles the issue came back. I made an appointment and took the truck in. They called and said the tech was not able to confirm my issue and asked me to come in. I took a different tech (the previous tech already went home) out for a test drive and on the first downshift the problem was confirmed. We went back to the shop and the Service Manager said they couldn't work on my truck since the transmission guy went home. (That was the tech that couldn't confirm my issue) and it might be a day or two until they could get to it. That didn't work for me since I use the truck for my job. I made a new appointment and said that was the day they could work on it.

I took the truck in for its new appointment and it still took them two days to service it. WTF?!!! They corrected the issue with another refresh and test drive. I told them I wasn't paying for the same thing to be done since they just did it. This time I didn't pay for the service. The transmission was working fine until last week, which was two weeks after they fixed it, and now it is doing the same thing.

Has anyone else had this issue and what do you guys think it might be and what is my recourse for getting it permanently fixed?


So several months back I had the valve body replaced by the dealer with help from FCA. The technician agreed with me that the hard downshift was a result of the valve body not holding proper pressures which allowed the transmission to shift poorly. The valve body was replaced with about 85K miles on the clock. The new valve body did the trick and the truck has been shifting great.......................until yesterday. The problem has started all over and in the exact some way. I now have 110K miles on the clock so the transmission is no longer under warranty. However, I do intend to contact FCA and complain about the fact that the brand new valve body has only lasted 25K miles which by anyone's standard is a pretty poor quality part. This seems to be about how long they last though. As I've learned through my research the valve body pistons on the 68RFE from Ram are poorly designed, lack tight tolerances, and wear out very quickly and the aftermarket companies are using piston cit from billet aluminum. Not sure if that is marketing hype or truth. But I can see why that would cause them to fail.

If FCA doesn't agree to cover the part I'm considering an aftermarket valve body by companies such as ATS Diesel, Diesel Power Products, Suncoast Diesel, or any other specialty aftermarket diesel transmission companies. Has anyone here had a similar issue and repaired it with an aftermarket transmission from some other company? If so, how was your experience and did it finally correct the issue?
 
Last edited:

Joshua Collins

Senior Member
Military
Joined
Feb 28, 2019
Posts
245
Reaction score
217
Location
Texas
Ram Year
2011 & 2023
Engine
6.7 & 5.7
Look into revmax or war horse transmissions. Both have solid designs and the revmax is a fairly easy swap in the drive way if doing the valve body. This is the route I would take if fca doesn't approve it.

While your at it get the revmax thermostat bypass it will save you a lot of heartache in the long run.

And just out of curiosity assuming your all stock from the sounds of it? Even emissions intact tuning with a good trans tune goes a long way.
 

BolletuH

Member
Joined
Sep 20, 2021
Posts
66
Reaction score
36
Location
Wyoming
Ram Year
2018
Engine
6.7
If you're towing as much as you are it would probably be best to upgrade to the 3500 and AISIN. The 68RFE can do the job, but issues like this are not that surprising. My 68RFE had shifting and VB issues at around 28K miles (lightly tuned since originally purchased). Then I lost OD clutches at 42K or something miles. Replaced with a Randy's Stage 2 Extreme and it will handle anything I throw at it with nice firm crisp shifts. I still drive the same way, but nice to know I don't have to worry when towing heavy loads. I don't tow often, but I tow heavy when I do typically around 8K+ in weight (dump with whatever aggregate I'm carrying). I'm sure that did in my 68RFE pretty quickly.

Upgrade your heavy duty ride to something a little more stout or go to a heavier duty transmission would be my recommendation. Probably not the one you want to hear, but the 68RFE really is more of a street performer and light duty transmission that was upfitted to work with the Cummins. There is a reason they have to downrate the torque so much to make this combination work lol.

Edit: Aftermarket VB will get you by until something else fails probably. I replaced my VB with one from Revmax and everything felt crisp and great till those damn OD clutches went out.
 
Last edited:

18CrewDually

Senior Member
Joined
Nov 17, 2019
Posts
2,041
Reaction score
2,616
Location
U.S.- New Jersey
Ram Year
2018
Engine
Cummins 6.7 H.O.
After a relearn, have you ever just put it in Drive and let the computer do its thing? With you manually shifting and locking out gears you may be teaching it bad habits and the feedback from the computer is a harsh downshift.
You're on the wrong coast for me to recommend a shop but Muldoons in DE has those transmissions dialed in.
 
OP
OP
R

Robert Mc

Member
Joined
Sep 6, 2021
Posts
57
Reaction score
42
Location
Fresno, CA
Ram Year
2018
Engine
6.7L Cummins
After a relearn, have you ever just put it in Drive and let the computer do its thing? With you manually shifting and locking out gears you may be teaching it bad habits and the feedback from the computer is a harsh downshift.
You're on the wrong coast for me to recommend a shop but Muldoons in DE has those transmissions dialed in.
This go round I haven't been limiting the transmission very much so as to not cause a learning issue. I will try to see if the dealer will do a relearn of the transmission before I submit myself to a second on my house to pay for a new transmission. I'll find a local diesel transmission specialist here locally and see what they have to say as well. I told myself that when this happened again I'd make sure to replace the VB with a quality unit form ATS or someone like that. But if I can get FCA to authorize a another VB I may do that in the short term so I can make a plan without the pressure of the hard downshift happening.
 

Joshua Collins

Senior Member
Military
Joined
Feb 28, 2019
Posts
245
Reaction score
217
Location
Texas
Ram Year
2011 & 2023
Engine
6.7 & 5.7
Take a look around at the ats reviews before you decide to go that route. Actually do research on any you are considering.
 

ZachW98

Junior Member
Joined
Jun 22, 2022
Posts
1
Reaction score
0
Location
Kingsport, TN
Ram Year
2011
Engine
6.7 Cummins
I'm starting to notice that I'm not the only one with these chronic 68rfe issues. I blew out the clutches in the 68rfe that originally came in my 11' 2500 at just 90k miles. Here's the kicker, I only towed a 4,000lb boat a few times a year and it had a stock tune with just an S&B intake and 4in turboback. I replaced it with a remanned 68rfe from these guys https://reman-transmission.com/transmission-codes/?code=68RFE and that's been about 4 years ago now. I'm happy with it as I haven't had any more issues (yet) but if I had to do it over again I'd heavily consider something much stronger
 

Scott0700

Member
Joined
May 16, 2020
Posts
65
Reaction score
55
Location
Rexford, NY
Ram Year
2018
Engine
6.7
As mentioned by the OP, the problem is with the plate in the valve body that secures the solenoids. The aftermarket retaining plates are about twice the thickness of stock. They are inexpensive and an easy install.
 

Heitor M

Junior Member
Joined
Sep 12, 2022
Posts
1
Reaction score
0
Location
Brazil
Ram Year
2020
Engine
Cummins 6.7
I was searching for an answer to this question a while back and asked a question on someone else's thread. I didn't want to resurrect an old thread so I thought I would repost my issue here, update you on what happened, and is happening again.

Here is my original post:

I have a 2018 Ram 2500 w/ 6.7L Cummins and the RFE68 6 speed transmission. In February 2021 at about 50K miles I started to experience a very harsh downshift from 5th to 4th. I should also state that almost 100% of the time I am in Tow/Haul mode and use the Full-time Exhaust Brake feature. In town I also limit the transmission to a max of 4th gear so I don't lug the motor. It keeps it in a higher torque range and it drives much smoother. On the freeway I limit the transmission to 5th gear while I'm towing which is 95% of the time I'm using the truck. After it happened a few times I confirmed the issue by using the Driver Selectable Gear mode and limiting the truck to 4th gear. While decelerating it downshifted smoothly through the whole range 4-3-2-1. Then I used the DSG mode to allow the transmission to shift into 5th gear. During deceleration the transmission downshifted very harshly from 5-4 and then downshifted smoothly from 4-3-2-1. I repeated the testing using just the Tow/Haul Mode, just the Exhaust Brake Mode, and again with both the TH mode and the EB Mode engaged.

The transmission downshifted harshly from 5-4 in all modes but did so more harshly while using the combination of the TH and EB Mode. I took the truck in to the dealer for service and the tech confirmed the issue. They refreshed the computer and went through a relearn mode. The truck was under warranty but they charged me for the update saying it wasn't covered under. I balked at that but lost the battle. The transmission was fine for about 5 months and in until August 2021 at about 80K miles the issue came back. I made an appointment and took the truck in. They called and said the tech was not able to confirm my issue and asked me to come in. I took a different tech (the previous tech already went home) out for a test drive and on the first downshift the problem was confirmed. We went back to the shop and the Service Manager said they couldn't work on my truck since the transmission guy went home. (That was the tech that couldn't confirm my issue) and it might be a day or two until they could get to it. That didn't work for me since I use the truck for my job. I made a new appointment and said that was the day they could work on it.

I took the truck in for its new appointment and it still took them two days to service it. WTF?!!! They corrected the issue with another refresh and test drive. I told them I wasn't paying for the same thing to be done since they just did it. This time I didn't pay for the service. The transmission was working fine until last week, which was two weeks after they fixed it, and now it is doing the same thing.

Has anyone else had this issue and what do you guys think it might be and what is my recourse for getting it permanently fixed?


So several months back I had the valve body replaced by the dealer with help from FCA. The technician agreed with me that the hard downshift was a result of the valve body not holding proper pressures which allowed the transmission to shift poorly. The valve body was replaced with about 85K miles on the clock. The new valve body did the trick and the truck has been shifting great.......................until yesterday. The problem has started all over and in the exact some way. I now have 110K miles on the clock so the transmission is no longer under warranty. However, I do intend to contact FCA and complain about the fact that the brand new valve body has only lasted 25K miles which by anyone's standard is a pretty poor quality part. This seems to be about how long they last though. As I've learned through my research the valve body pistons on the 68RFE from Ram are poorly designed, lack tight tolerances, and wear out very quickly and the aftermarket companies are using piston cit from billet aluminum. Not sure if that is marketing hype or truth. But I can see why that would cause them to fail.

If FCA doesn't agree to cover the part I'm considering an aftermarket valve body by companies such as ATS Diesel, Diesel Power Products, Suncoast Diesel, or any other specialty aftermarket diesel transmission companies. Has anyone here had a similar issue and repaired it with an aftermarket transmission from some other company? If so, how was your experience and did it finally correct the issue?
I have the exactly same problem on my 2020 Ram 2500 Robert! I'm taking mine next week to do the CP4 swap recall and I will check with them what they say about this problem. Could you solve yours already?
 
OP
OP
R

Robert Mc

Member
Joined
Sep 6, 2021
Posts
57
Reaction score
42
Location
Fresno, CA
Ram Year
2018
Engine
6.7L Cummins
I have the exactly same problem on my 2020 Ram 2500 Robert! I'm taking mine next week to do the CP4 swap recall and I will check with them what they say about this problem. Could you solve yours already?
I haven't had a chance yet. I stopped using the Tow/Haul feature and I stopped using the Exhaust Brake too. The transmission eventually stopped hard shifting from 5th to 4th and I'm back using the Exhaust Brake for now without any significant issues. It still has a more noticeable downshift but not as bad as before.
 

buckeyexx

Senior Member
Joined
Jan 25, 2015
Posts
686
Reaction score
711
Location
Ohio
Ram Year
2016 Power Wagon
Engine
6.4 Hemi
I know we are talking about diesel and the 68rfe trans but yes I am in the same boat with the 66rfe. I have already upgraded my valvebody and solenoid pack with a sonnax. Same valvebody as 68rfe. Just like you it worked great after I had a relearn done but now it is back to hard downshifts from 5-4. Lasted maybe 5k miles before it came back. I’ve just learned to live with it. It’s done this for the pretty much since I purchased the truck two years ago. I’m to the point that I’m just limiting it to 4th gear most of the time unless I’m on the freeway. I’ve actually thought about trading the truck in but I’ve got too much money in this one. The 6.4 runs great but the damn trans is just funky. I’m just glad it doesn’t slip or upshift bad.
 

Longhorn1500

Senior Member
Joined
Jul 21, 2018
Posts
427
Reaction score
447
Location
West Sound, WA
Ram Year
2019 Longhorn
Engine
Cummins SO
My recently purchases 2500 with 68RFE has a noticeably harder downshift into fourth. Is this an issue? I don't know if it is "too hard" but it is noticeably different than the other downshifts.
 

06 Dodge

Senior Member
Joined
Jan 4, 2022
Posts
1,917
Reaction score
1,811
Location
Forest Grove, Oregon
Ram Year
2022
Engine
6.7L CTD
My recently purchases 2500 with 68RFE has a noticeably harder downshift into fourth. Is this an issue? I don't know if it is "too hard" but it is noticeably different than the other downshifts.
Were you in T/H mode with EB on towing or weight in the bed? A bit more info would help...
 

Longhorn1500

Senior Member
Joined
Jul 21, 2018
Posts
427
Reaction score
447
Location
West Sound, WA
Ram Year
2019 Longhorn
Engine
Cummins SO
Were you in T/H mode with EB on towing or weight in the bed? A bit more info would help...
Not in T/H mode. I usually run with the EB on, so, yes for EB. Truck completely empty, no load. Am leaving today for our first camping trip with this truck towing my 9,000 trailer and truck loaded with gear, about a 40 mile trip. Will see how it performs loaded. Thank you for the reply.
 

Longhorn1500

Senior Member
Joined
Jul 21, 2018
Posts
427
Reaction score
447
Location
West Sound, WA
Ram Year
2019 Longhorn
Engine
Cummins SO
Were you in T/H mode with EB on towing or weight in the bed? A bit more info would help...
Not in T/H mode. I usually run with the EB on, so, yes for EB. Truck completely empty, no load. Am leaving today for our first camping trip with this truck towing my 9,000 trailer and truck loaded with gear, about a 40 mile trip. Will see how it performs loaded. Thank you for the reply.
 

Longhorn1500

Senior Member
Joined
Jul 21, 2018
Posts
427
Reaction score
447
Location
West Sound, WA
Ram Year
2019 Longhorn
Engine
Cummins SO
Sorry for the double post, there seems to be some issues on my phone this morning.
 

Longhorn1500

Senior Member
Joined
Jul 21, 2018
Posts
427
Reaction score
447
Location
West Sound, WA
Ram Year
2019 Longhorn
Engine
Cummins SO
Okay, got to our campsite with our 9,000 pound trailer. The trip had some pretty good hills, both up and down. I had the truck in T/H mode and had the EB on full. The transmission seemed to shift fine, the downshifts into 4th gear were sometimes hardly noticeable. These downshifts occurred while decelerating with the EB. I think maybe I overreacted on the "hard" downshifts into 4th while unloaded. It's interesting, the torque converter locking up is sometimes more noticable than the shifting. Anyway, thank you for your time.
 

Sherman Bird

Senior Member
Joined
Jun 28, 2019
Posts
1,551
Reaction score
2,349
Location
Houston, Texas
Ram Year
1998
Engine
5.2
I was searching for an answer to this question a while back and asked a question on someone else's thread. I didn't want to resurrect an old thread so I thought I would repost my issue here, update you on what happened, and is happening again.

Here is my original post:

I have a 2018 Ram 2500 w/ 6.7L Cummins and the RFE68 6 speed transmission. In February 2021 at about 50K miles I started to experience a very harsh downshift from 5th to 4th. I should also state that almost 100% of the time I am in Tow/Haul mode and use the Full-time Exhaust Brake feature. In town I also limit the transmission to a max of 4th gear so I don't lug the motor. It keeps it in a higher torque range and it drives much smoother. On the freeway I limit the transmission to 5th gear while I'm towing which is 95% of the time I'm using the truck. After it happened a few times I confirmed the issue by using the Driver Selectable Gear mode and limiting the truck to 4th gear. While decelerating it downshifted smoothly through the whole range 4-3-2-1. Then I used the DSG mode to allow the transmission to shift into 5th gear. During deceleration the transmission downshifted very harshly from 5-4 and then downshifted smoothly from 4-3-2-1. I repeated the testing using just the Tow/Haul Mode, just the Exhaust Brake Mode, and again with both the TH mode and the EB Mode engaged.

The transmission downshifted harshly from 5-4 in all modes but did so more harshly while using the combination of the TH and EB Mode. I took the truck in to the dealer for service and the tech confirmed the issue. They refreshed the computer and went through a relearn mode. The truck was under warranty but they charged me for the update saying it wasn't covered under. I balked at that but lost the battle. The transmission was fine for about 5 months and in until August 2021 at about 80K miles the issue came back. I made an appointment and took the truck in. They called and said the tech was not able to confirm my issue and asked me to come in. I took a different tech (the previous tech already went home) out for a test drive and on the first downshift the problem was confirmed. We went back to the shop and the Service Manager said they couldn't work on my truck since the transmission guy went home. (That was the tech that couldn't confirm my issue) and it might be a day or two until they could get to it. That didn't work for me since I use the truck for my job. I made a new appointment and said that was the day they could work on it.

I took the truck in for its new appointment and it still took them two days to service it. WTF?!!! They corrected the issue with another refresh and test drive. I told them I wasn't paying for the same thing to be done since they just did it. This time I didn't pay for the service. The transmission was working fine until last week, which was two weeks after they fixed it, and now it is doing the same thing.

Has anyone else had this issue and what do you guys think it might be and what is my recourse for getting it permanently fixed?


So several months back I had the valve body replaced by the dealer with help from FCA. The technician agreed with me that the hard downshift was a result of the valve body not holding proper pressures which allowed the transmission to shift poorly. The valve body was replaced with about 85K miles on the clock. The new valve body did the trick and the truck has been shifting great.......................until yesterday. The problem has started all over and in the exact some way. I now have 110K miles on the clock so the transmission is no longer under warranty. However, I do intend to contact FCA and complain about the fact that the brand new valve body has only lasted 25K miles which by anyone's standard is a pretty poor quality part. This seems to be about how long they last though. As I've learned through my research the valve body pistons on the 68RFE from Ram are poorly designed, lack tight tolerances, and wear out very quickly and the aftermarket companies are using piston cit from billet aluminum. Not sure if that is marketing hype or truth. But I can see why that would cause them to fail.

If FCA doesn't agree to cover the part I'm considering an aftermarket valve body by companies such as ATS Diesel, Diesel Power Products, Suncoast Diesel, or any other specialty aftermarket diesel transmission companies. Has anyone here had a similar issue and repaired it with an aftermarket transmission from some other company? If so, how was your experience and did it finally correct the issue?
that.
 
Last edited:

Gallain233

Junior Member
Joined
Jan 5, 2024
Posts
1
Reaction score
0
Location
31331
Ram Year
2018
Engine
Cummins 6.7L
I am going through the exact same issue now on my 2018 3500 with the 68RFE except i think it is from 3rd to 2nd, right at 20mph. Started at ~35k miles. Repair lasted about 2-months and repaired again under warranty. Lasted ~6-months until warranty expired and then happened again. Had trans rebuilt for $7k. Lasted 3-months then again and parts replaced under repair warranty. Happened again in ~3-months and they did a refresh which lasted about another 3-months. Took to another dealer, I travel a lot, and they replaced a broken balance spring and clutch/plates, another $2k. Said they were never replaces under trans rebuild. I got a day and a half, less than 50 miles and it started again. Going back in on Monday.

Ram Customer Care said they would work with the dealer to help solve the issue and MAY help financially. Considering a trade in. If anyone has an suggestions, they would be welcome.

New to this forum, found it through my issue search.
 
Top