Plug/Coil Wire Size?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

427invader

Senior Member
Military
Joined
Dec 21, 2011
Posts
171
Reaction score
34
Location
Shippensburg, PA
Ram Year
2004
Engine
Hemi 5.7
I have a 2004 Dodge Ram 1500 SLT/Quad Cab 4X4 8' bed. It has a 5.7L Hemi with a 545RFE Trans.

Can anyone tell me the stock mm size of the spark/coil wires?

I heard that the stock wire loom will hold multiple sizes of wire.

The reason is, I am going to replace the spark plugs and want to replace the ignition coils, and the wires and I want to get the best wire with the size that will fit. The truck has 76250+ miles on it. The plugs were changed once, but the wires and ignition coils are original. I will be using MSD Ignition Coils and Taylor wires with the stock Champion spark plugs.

The main question I guess is, can I use an 8mm wire or smaller or bigger. (What are my wire size options?)

My last question is when they say by the set; is that a set of plug wires or coil wires or both.

I haven't gotten a straight answer yet.

Thank you all.
 

hawk02

Member
Joined
May 22, 2011
Posts
65
Reaction score
9
Ram Year
2004
Engine
Viper 8.3l 505ci 10cyl
Unless you need coils don't replace them, and the MSD's are just an expensive stock replacement, no performance gain accept pretty red. there are guys with over 200,000 miles racing on original coils. And I think you can fit up to 8.2mm wires in the factory tray, real tight though.
 

glass3222

Senior Member
Joined
Jul 2, 2010
Posts
2,338
Reaction score
31
Location
Central PA
Ram Year
2005
Engine
5.7 Hemi
Unless you need coils don't replace them, and the MSD's are just an expensive stock replacement, no performance gain accept pretty red. there are guys with over 200,000 miles racing on original coils. And I think you can fit up to 8.2mm wires in the factory tray, real tight though.

+1. I would not waste your money on coils.
 
OP
OP
427invader

427invader

Senior Member
Military
Joined
Dec 21, 2011
Posts
171
Reaction score
34
Location
Shippensburg, PA
Ram Year
2004
Engine
Hemi 5.7
I thank you guys for the input. Now that will save me about $442, which is only $20 more than the OEM replacements. The WOW factor in this for me is when I order the plugs and wires, I can get a set of headers. :drool:
Now I just need to decide on the Taylor 8mm SpiroPro or Taylor 8.2mm Thundervolt wires.
 

hawk02

Member
Joined
May 22, 2011
Posts
65
Reaction score
9
Ram Year
2004
Engine
Viper 8.3l 505ci 10cyl
Thundervolt's!!!!!!!!!!!!!!!
 
OP
OP
427invader

427invader

Senior Member
Military
Joined
Dec 21, 2011
Posts
171
Reaction score
34
Location
Shippensburg, PA
Ram Year
2004
Engine
Hemi 5.7
That's what I was thinking. If they are tight fitting in the wire loom would it hurt to put dielectric grease on the wires to "slip" them in or is there something better?
 

KGBIGCOUNTRY

Senior Member
Joined
Jun 29, 2010
Posts
13,309
Reaction score
475
Location
MECH, VA
Ram Year
2004 RCSB/2005 QCSB
Engine
5.7 / 5.7
Few guys have zip tied the bigger wires to the loom. Depending on what intake your running some of that will be hidden by the body of the intake tube.
 

hawk02

Member
Joined
May 22, 2011
Posts
65
Reaction score
9
Ram Year
2004
Engine
Viper 8.3l 505ci 10cyl
You could use the 10.4mm Thundervolt 50 shorties like I have, get rid of the tray and a cleaner look under the hood. I also have a fairly new set of 8.5mm MSD super conductors with their Pro wire looms for sale. Pictures by hawk02 - Photobucket there are pics if this link works.
 
Top