More updated version on roller hydraulic lifters....Mopar specific.....I'm going with incorrectly assembled lifter new or remanufacture because of manufacturing tolerances in this area.
I say this because lots of us keep our engines clean.
What could be causing the noise?
As we have discussed, there are several small parts internal of the lifter. Failure of any of these parts in addition to any other worn valve train components can cause noise.
• Number one cause of noise is dirt, causing the check valve ball to not seat
• Any lack of lubrication between the rocker arm and the pushrod
• Lack of lubrication on the rocker and end of the valve
• Worn cam lobes
• Loose valve seat
• Excessive clearance between the lifter and the bore and the block
• Broken valve spring
• Incorrectly assembled lifter new or remanufacture
• Incorrect valve adjustment
http://www.engineprofessional.com/articles/EPQ317_46-52.pdf