2003 Ram 2500 weeping transfer case yoke condition

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Southernilfarm

Junior Member
Joined
Feb 2, 2021
Posts
11
Reaction score
1
Location
Carlyle IL
Ram Year
2003
Engine
Hemi5.7
Howdy folks,

I've owned my 2003 Ram 2500 for 10 years now. When I purchased the truck, I spend a couple days going over it. One issue persists and it is an odd one to me...

The yoke that connects the transfer case to the driveshaft was leaking when I got the truck. I assumed it was the seal, so I replaced the seal and refilled the transfer case. Upon inspection a few weeks later, I noticed the same rate of seepage. Being persistent, I pulled it apart again and saw the yoke is not one solid piece. The yoke has a seam on the driveshaft side around the center ring and that seam weeps fluid. I cleaned it up very well and applied RTV to slow down the mess. This method worked pretty well until recently.

Now, 10 years later, this problem is annoying me again.

Questions...

Is the yoke supposed to have this circular "seam" I describe? If so, is this weeping normal? I've considered taking it apart and brazing the seam to stop this leak.

Sorry, no photos yet.

Thanks,
Mike
 

Units

Senior Member
Joined
Apr 25, 2023
Posts
119
Reaction score
184
Location
Ms
Ram Year
2023 Bighorn
Engine
6.7l Cummins
Interesting, I have a 2023 6.7l with 2700 miles on it that just developed that same problem, goes to the dealership Wednesday. Wonder if anyone else has this problem?

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