HEADLITES KILL CUMMINS ENGINE

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Ed Panzella

Junior Member
Joined
Dec 17, 2017
Posts
4
Reaction score
0
Location
Higganum, ct
Ram Year
2002
Engine
5.9 cummins
I posted this problem on here but got no response so I thought I would post the fix now that I found it. My 5.9 Cummins in my 2002 Ram 2500 would shut off when I turned on my headlites. Under the battery box on the driver's side is a bundle of 8 wires that are all crimped together and bolted to the sheet metal for a ground. The crimp was corroded and the sheet metal rusty. I split the bundle of wires into 2 groups of 4 each and soldered them together along 2 pieces of 10ga stranded wire. I brought the 2 lengths of 10ga wire to the negative terminal on the battery and connected them via ring terminals. That fixed it. This could be a real head scratcher.
 

McBroom

U.S.Marine Veteran Retired 88-2000
Military
Joined
May 25, 2017
Posts
5,860
Reaction score
7,398
Location
Denison Tx
Ram Year
2018
Engine
Hemi 6.4L
I posted this problem on here but got no response so I thought I would post the fix now that I found it. My 5.9 Cummins in my 2002 Ram 2500 would shut off when I turned on my headlites. Under the battery box on the driver's side is a bundle of 8 wires that are all crimped together and bolted to the sheet metal for a ground. The crimp was corroded and the sheet metal rusty. I split the bundle of wires into 2 groups of 4 each and soldered them together along 2 pieces of 10ga stranded wire. I brought the 2 lengths of 10ga wire to the negative terminal on the battery and connected them via ring terminals. That fixed it. This could be a real head scratcher.

Sounds like bad batteries or bad alternator


I Love my 18 Ram 2500HD 4x4 CC
Blue Streak Pearl off-road package
 
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