High Current 12v "Rails?"

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AzRamLover

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Can't seem to find any posts on this. Could I please get some help from the exterior electrical wiring gurus here?

Problem:

  • I want to run several high-draw devices from the back of the truck.
    Examples: a DC refrigerator, a pure sine wave inverter, power tools, construction site LED flood lights.

Solution:

  • Run fused, 0-gauge, wire loomed, welding cables (one positive, one negative) from the battery down the top of the driver's side frame rail.
  • Wire any accessories into the +12V "rail" and ground "rail," using smaller, properly loomed and fused wires.
  • The fuses on the smaller wires would be much more reasonable; e.g. 5-amp, 10-amp, 30-amp, etc.

Questions:

0) Is this a dumb idea? Don't know much about this so feel free to school me here. Also if there is a better/faster/cheaper/easier solution, I'm all ears.

1) Given the light duty alternator's rating of 180amps, what is the maximum safe current draw? By "safe" I mean no fire hazards or dramatically shortened alternator life.

2) Given the max safe current draw in (1) above (let's assume 100 amps for now), is a 100-amp fuse on the +12V cable OK?

3) Given the huge thickness discrepancy between the +12V rail (0-gauge welding cable) and smaller wiring (e.g., 12-, 14-, and 16-gauge), what is the right way to "tap into" the rail using the smaller wire?

The usual automotive environmental conditions of high temperature variance, vibration, moisture, etc. concern me.

Thanks y'all!
 

Rzrman328

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I'd buy a small generator and strap that sum _itch down before I did all that stuff you're talking about.
 

Matfam

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Howdy, I'm new here but play with electricity a bit....
0. Dumb.... Probably not, the generator is probably a better idea, given your described usage.

1. Max you'll likely get out of a stock alternator is 50-80 amps
2. Fuse size will depend on what you want to protect. A 100 amp fuse is acceptable for 1/0 wire.
3. You will need to run the heavy wire to a distribution panel of some type, through additional fuses to the smaller wire. Remember to fuse everything. Google 310.16 NEC for guidelines as to wire capability.


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