I just completed my QA1 shock install. A big thank you to DavidRam for the idiot-proof shock recipe.
I did manage to come up with a simple method to press the QA1 pu bushingsinto the shock eyelet without cutting them
For what its worth, here it is...
1. Stuff required-
vise
1 1/16" shallow socket
27mm deep socket, 1/2" drive
4" x 3/8 carriage bolt/nut with 2 flat washers
wrench for above nut
lube
vise grips
2. Push the carriage bolt into the socket so the theads come out the other side, then install washer and nut, tighten the nut just enough that the bolt doesn't flop around. Put the 2nd washer into the open end of the socket. its important that the washer is as snug as possible in the socket
Push the bushing into the open end of the socket as far as it will go- sitting square against the washer on the inside, loosen the nut so the end of the carriage bolt is snug against the washer inside the socket. Lube the inside of the shock eyelet and end of the bushing sticking out of the socket
4. Using the shallow socket, put the whole thing into the vise
Snug the vise up so its all in alignment. Its important that the sockets sit squarely on the shoulders of the shock eyelet and vise jaws. It might take a few tries, I put a whole pile of rags on the vise to protect the shock, if slips out.
5. Now loosen up the nut as you tighten up the vise, this will slide the bolt through the socket and slowly push the bushing into the eyelet. Its important to keep the vise as tight as possible or everything will come out of alignment. Keep on loosing the nut on the bolt/ tightening the vise until you've run out of threads. I had the vise grips on the end of the bolt to stop it from turning
6. Probably will look like this when you are out of threads-
Put it back in the vise, and with the open end of the shallow socket facing the shock eyelet- tighten the vise to push the remaining part of the bushing in
Hopefully this makes sense....