Transfer case Allen Head Drain Plugs!!

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roadrnnr

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Went to change my Transfer case Fluid yesterday and of course the 3/8" Allen Head fill plug was frozen solid. Tried to finess it off but to no avail now it is rounded. Has anyone had any luck welding a nut to it to get it out.

Why they use such a weak fastener in a place like that is beyond me
 

16RamHemi

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Oh great, another thing to worry about. This is on my to do list. One of those easy, straight forward things to bang out. Last thing i need is a stripped head. My truck is a 14, so maybe it will be ok. Good luck.
 

Brandon-w

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I've welded a couple of these. Once u get a nut welded on the heat from the weld let's you spin the plug right out.
 
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