A couple of weeks ago I started noticing a "tick" when starting cold or after the truck had cooled down (2011 RAM 1500, 125000 mi). Initially I thought it might be a lifter needing to get pumped up so I check the oil level. Right where the level should be. Checked this forum and learned more than I wanted to know, particularly if it was an internal lifter/worn cam issue. I didn't think that was the issue as the noise abated after a minute of running.
A couple of days ago I got under the engine area and did a quick cursory check of the heat shields on both sides (though it was loudest on the drive side) and they seemed fine. May not be a manifold issue. Rats.
However, I got back under it yesterday to see if I could isolate the source of the noise. This time I did a more thorough examination of all corners of the driver side heat shield and discovered that the top rear heat corner was loose - I missed that the first time. The other three were intact. I removed the shield and sure enough, the top rear driver side bolt was broken flush at the manifold and not the head. At that point I knew I could remove it with vice grips. I set about removing the manifold, which took about another hour, cleaned up the head around the ports and ordered a set of the BD manifolds. They'll arrive tomorrow. Will do the pax side as well. I placed a carpenter's square across the face of the manifold and found that it was bowed outward about 1/8 inch end to end.
I really appreciate the extensive information found in this forum as it has saved me a lot of time and money. ( A week earlier, before I researched this issue, I had mentioned in passing the symptoms to a mechanic I know and he said he knew what the problem was, he'd done a lot of them - it needed a major tear-down of the engine to replace the lifters, cam, etc. Yeah, right. Glad I found the information about "the other" common cause of the Hemi Tick herein. That guy might have taken me to the cleaners had I decided not to investigate it further.)