I've replied on earlier EPS threads. I don't know why people haven't tried my suggestions. You might be able to repair your steering rack at zero cost. This is a long post, so try to stick with me:
Essentially if it were me I would remove the circuit board from the steering rack and have a good close look at it. Or take it to someone you know who is good with electronics. I'm going to say I strongly believe the problem lies in a cold solder joint that occurs after ~12,000-15,000 heat/cool cycles of the circuit board, or just from age in general (6yrsx365x6starts/day=12,000). Probably at a connector or some internal component. The vast majority of the time cold solder joints can be seen by eye. Or it's possible an internal part like a capacitor fails. Resoldering a possible failed joint may restore it to working order. (or replace a capacitor if that's the problem)
The reason I say this is because there have been a couple owners who have tried the heat-gun-trick where they applied heat to the area where the circuit board is, and the P/S worked every time. Think about it: Circuit board gets cold, components and joints shrink -> bad connection, PS doesn't work. Then ...Circuit board heats back up during use, components and solder joints expand ...and joints make contact -> PS works. Eventually weak connections will fail. That's how it often goes with electronics.
A lot of times it works the other way around. Home TV acts flaky at rm temperature or when TV warms up ...spray some freeze spray around the circuit board, cool the joints/components down, and solder joints or bad capacitors make contact ...TV starts working ..bingo! There's yer problem where you applied the freeze spray. It's an old-timer's electronics repair trick to quickly find a problem, bc the vast majority of electronic failures are weak or 'cold' solder joints, or failed/weak electrolytic capacitors. Doesn't always work, but it's a method. Age, heat and constant expansion/contraction raise heck. Hit the capacitors with an ESR meter to test ..replace any low-reading caps. I've repaired a number of car (and audio/TV, etc) circuit boards that have been flaky. Not that difficult. There are a ton of youtube videos.
Other possibilities could be: corrosion on the circuit board, leaks causing shorting, electric motor/pump at fault, valving issues. But none of those would resolve themselves by applying heat to the board area, which is why I would target the circuit board first. Removing and looking at it doesn't cost that much.
So try the heat-gun trick, ...and either remove the circuit board, or go find yourself an ace guru mechanic with electronics chops ..up for a challenge and I bet he can make a determination in 30 minutes. Unfortunately the vast majority of mechanics nowadays are parts-replacers. And a shop makes a lot more dough on a $3k part. Another idea is reaching out to the manager of one of the online outfits that re-conditions BCM's, electronic instrument clusters, crash modules, etc and ask if they'd be interested in looking at your board ...in order to possibly expand that service to their offering. It looks like this is shaking up to be a cottage industry, they'd probably do it for free just to learn how to do it.
So there you go ...now you have some real-world (possible) suggestions.